With the global manufacturing industry's transformation towards intelligence and greenness, laser welding technology, with its advantages of high precision, high efficiency and low energy consumption, is becoming one of the core processes in the industrial manufacturing field. Recently, Shenzhen Horizon Laser Technology Co., Ltd. officially released the new generation of intelligent laser welding system, providing more advanced welding solutions for industries such as new energy, automotive manufacturing, and 3C electronics, and promoting industrial technological upgrading.

Laser welding technology: Breaking through the bottleneck of traditional processes

Traditional welding techniques (such as arc welding and resistance welding) often encounter problems such as large thermal deformation, rough weld seams and low efficiency when processing high-precision and high-value components. Laser welding, with its high energy density, small heat-affected zone and non-contact processing features, has become the preferred process for precision manufacturing.

The new generation of fiber laser welding machine launched by Shenzhen Horizon Laser this time has achieved technological breakthroughs in the following aspects:

Intelligent adaptive welding: Equipped with an AI vision system, it can detect the position of the weld seam in real time and automatically adjust the laser parameters to ensure welding consistency.

Multi-material compatibility: Supports high-strength welding of aluminum, copper, stainless steel, and dissimilar metals, especially suitable for key components such as battery modules and motor stators and rotors in new energy vehicles.

Modular design: It can be flexibly configured as a robot welding station, a five-axis linkage welding platform or an integrated solution for fully automatic production lines according to customer requirements.

Industry application case: New energy and automotive manufacturing become the focus

In the field of new energy, laser welding has become a core process in the production of power batteries. Horizon Laser's welding equipment has been successfully applied to:

Welding of power battery modules: High-speed welding of tabs and busbars (conductive bars), with the yield rate increased to over 99.5%.

Automotive body lightweighting: Seamless welding of aluminum alloy doors and chassis structural components helps automakers reduce weight and energy consumption.

"Compared with traditional welding, laser technology has increased our battery production efficiency by 30% while significantly reducing the risk of thermal damage." " The technical director of a leading battery manufacturer said.

Automation + Green Manufacturing: The future trend is here

With the advancement of Industry 4.0, Horizon Laser has simultaneously launched a "laser welding + automation" turnkey solution:

Robot collaboration: A 6-axis robotic arm combined with a laser welding head enables complex three-dimensional path welding.

Digital management: Real-time monitoring of equipment status and welding quality data through the IoT platform, empowering smart factories.

Zero-pollution process: No welding slag, no exhaust gas emissions, meeting the EU CE and North American UL environmental protection standards.